Precision machinery
1、 Scenario positioning: Covering the entire field of precision machinery OEM demand
We specialize in four core areas: industrial automation equipment, high-end intelligent equipment, precision testing instruments, and aerospace components. We provide full process OEM services for key products such as robot joint modules, precision transmission components, testing instrument core components, and aerospace structural components, from core component processing to whole machine OEM. We help customers overcome complex manufacturing challenges, improve product accuracy and stability, and accelerate the industrialization of high-end equipment.
2、 Core solution: Six major services targeting pain points in the precision machinery industry
1. Precision machining: Complex component machining solutions with micrometer level precision
Scenario adaptation: Robot harmonic reducer, precision ball screw, detection instrument sensor seat, aircraft engine blade blank
Technical highlights:
Tolerance control up to ± 0.001mm (micrometer level standard), supporting high-end material processing such as titanium alloy, high-temperature alloy, silicon carbide ceramics, etc
Equipped with a five axis linkage machining center and online detection system, it achieves integrated processing of complex surfaces, deep holes, and microstructures, increasing processing efficiency by 40%
Adopting ultra precision grinding and honing processes, the surface roughness Ra is ≤ 0.02 μ m, meeting the low friction and high wear resistance requirements of precision transmission components
Full process traceability, key dimensions are 100% inspected using a coordinate measuring instrument, and the defect rate is controlled below 0.5%
2. Sheet metal processing: integrated customization solution for high-precision structural components
Scenario adaptation: automation equipment racks, precision instrument casings, industrial robot protective covers, lightweight brackets for aviation equipment
Technical highlights:
High strength cold-rolled steel plates and aviation grade aluminum alloys are selected to ensure the assembly accuracy of structural components through precision bending (bending accuracy ± 0.1mm) and laser cutting (cutting accuracy ± 0.03mm) processes
Modular design adapts to the common needs of multiple models of equipment, supports quick changeover, and reduces customer inventory costs
Seismic and deformation resistant structural optimization, meeting the stability requirements for high-frequency operation in industrial sites through vibration testing (10-2000Hz)
Surface flatness error ≤ 0.2mm/m, suitable for precision component assembly gap control (gap ≤ 0.05mm)
3. Surface treatment: dual upgrade solution for functionality and adaptability
Scenario adaptation: precision transmission gears, guide rail sliders, instrument contact surfaces, aviation components
Technical highlights:
Functional coating: DLC diamond-like coating (hardness ≥ 2000HV), hard chromium plating (increased wear resistance by 3 times), meeting the requirements of high load and low wear scenarios
Precision rust prevention treatment: chromium free passivation, electrophoretic coating, salt spray testing for over 800 hours, suitable for harsh industrial environments
High precision surface modification: laser cladding, plasma spraying, improve component fatigue strength, extend service life by more than 50%
Adapt to precision assembly requirements, control coating thickness tolerance within ± 5 μ m to avoid affecting component fitting accuracy
4. Electrical R&D support: Precision mechanical electrical integration solution
Scenario adaptation: automation equipment control system, precision instrument PCBA, robot servo drive module, detection sensor integration
Technical highlights:
Compliant with IEC 61010 industrial instrument standard, providing precision PCBA design, embedded software development, and sensor calibration services
Deep optimization of electromagnetic compatibility (EMC) to meet the requirements of multi device collaborative anti-interference in industrial sites, with signal transmission error ≤ 0.1%
High precision control algorithm integration, supporting precise linkage between servo motors and mechanical structures, with a positioning accuracy of ± 0.005mm
Low power consumption and thermal management design ensure long-term continuous operation stability of precision instruments (720 hours of continuous operation without faults)
5. Complete assembly OEM: Quality control plan for the entire process of whole machine OEM manufacturing
Scenario adaptation: Small automation equipment, precision testing instruments, customized robot workstations, aviation component assemblies
Technical highlights:
Establish an integrated production line of "processing assembly debugging", implement ISO 9001+IPC-A-610 electronic assembly standards, and ensure the consistency of the entire machine
Support flexible production, quickly switch between small-scale trial production (minimum order quantity of 10 units) and large-scale mass production (daily production capacity of 500 units), and shorten the delivery cycle by 25%
Includes overall performance testing, environmental adaptability testing, reliability verification, and provides complete factory inspection reports to assist customers in quickly launching into the market
Modular assembly process improves maintenance convenience and reduces customer maintenance costs in the later stage
6. Finished product customization: innovative precision equipment landing solution
Scenario adaptation: customized machinery for special working conditions, new detection instruments, specialized robots, non-standard aerospace components
Technical highlights:
Collaborate with clients to complete product structure optimization and process feasibility analysis, avoid processing risks from the design phase, and shorten the R&D cycle by 40%
Provide full cycle services from prototype sampling (3-7 days rapid delivery), process validation to mass production delivery, and adapt to the iterative needs of innovative products
Customized processing solutions for extreme working conditions (high temperature, high pressure, high corrosion), such as deep-sea exploration machinery components and high-temperature environment transmission parts
Support cross industry technology integration, such as the integration and customization of precision machinery and AI detection modules, as well as IoT sensors
3、 Compliance and Quality Assurance: Building a Secure Defense Line for Precision Manufacturing
Qualification certification: ISO 9001 quality management system, ISO 13485 (if applicable to medical precision machinery), aerospace parts processing related certifications
Testing capability: Equipped with precision testing equipment such as coordinate measuring instruments, roundness meters, roughness meters, laser interferometers, etc., with a key indicator testing coverage rate of 100%
Process control: Full process FMEA risk assessment, real-time monitoring of key processes, closed-loop management of change control, ensuring product consistency
Intellectual property protection: Establish a strict technical confidentiality system, sign confidentiality agreements, and ensure the security of customer design schemes and core technologies
4、 Collaboration Value: Becoming a Reliable Manufacturing Partner for Precision Machinery Innovation
Technological breakthrough: Overcoming manufacturing bottlenecks such as complex structures, high-end materials, and micrometer level precision, helping customers upgrade their product technology
Cost reduction and efficiency improvement: Specialized OEM reduces customer self built production capacity and R&D costs, flexible production adapts to market fluctuations, and capacity utilization rate increases to over 95%
Rapid response: A rapid response mechanism from research and development trial production to mass production delivery, shortening the product launch cycle and seizing market opportunities