New energy equipment
1、 Scenario positioning: Covering the OEM demand of the entire new energy industry chain
Deeply cultivating the five core areas of photovoltaic power plants, wind power generation, energy storage systems, hydrogen energy equipment, and new energy vehicles, we provide full process OEM services for key equipment such as photovoltaic inverters, wind power wheels, energy storage battery packs, hydrogen fuel cell stacks, and vehicle power modules, from core component processing to complete machine OEM, helping customers break through production capacity bottlenecks, reduce technology iteration costs, and accelerate the landing of green energy products.
2、 Core solution: Six major services targeting pain points in the new energy industry
1. Precision machining: high-precision core component solution for extreme environments
Scenario adaptation: Wind turbine hub flange, photovoltaic tracker lock buckle, energy storage battery pole, hydrogen fuel cell bipolar plate
Technical highlights:
Tolerance control up to ± 0.005mm, suitable for new energy special materials such as 304 stainless steel, nickel based alloys, carbon fiber composite materials, etc
Support 5-axis linkage machining and deep hole drilling technology to meet the complex structural machining needs of wind turbine spindle adapters, hydrogen high-voltage ports, and other components
Full batch material traceability and batch consistency control, in cooperation with the industrial Internet quality system, the defective rate is less than 1%
Adapt to high load scenarios of offshore wind power, increase component fatigue strength by 40%, and reduce the risk of failure caused by wind vibration
2. Sheet metal processing: customized solution for green and lightweight structural components
Scenario adaptation: photovoltaic bracket, wind turbine compartment cover, energy storage cabinet shell, new energy vehicle chassis frame
Technical highlights:
Using high-strength aluminum alloy and cold-rolled steel plate, the equipment weight is reduced through lightweight design, and the photovoltaic bracket is reduced by more than 25%
Produced in a 10000 level clean workshop to avoid dust affecting the compatibility of electrical components and comply with the assembly standards for new energy equipment
Upgraded anti-corrosion technology, with over 1000 hours of salt spray testing, suitable for extreme environments such as sea and desert
Modular design supports rapid assembly, increasing the installation efficiency of photovoltaic power station brackets by 30% and reducing construction costs
3. Surface treatment: dual breakthroughs in weather resistance and green environmental protection
Scenario adaptation: wind turbine blades, energy storage battery casing, photovoltaic module frame, hydrogen pipeline
Technical highlights:
Weather resistant coating: fluorocarbon coating (UV aging resistance), ceramic coating (high temperature resistance), meeting the needs of wide temperature range of -40 ℃~120 ℃
Environmental protection process upgrade: adopting chromium free passivation and water-based coating technology, complying with RoHS and REACH environmental standards, reducing VOC emissions by 60%
Functional processing: For energy storage cabinets, achieve a fire and flame retardant rating of V0. The sealing surface of the hydrogen pipeline is coated with PVD vacuum coating, with a leakage rate of ≤ 10 ⁻⁸ Pa · m ³/s
Adapt to the anti biological attachment requirements of offshore wind power, with a coating antibacterial rate of ≥ 99%, reducing the erosion of equipment by marine organisms
4. Electrical R&D support: Efficient and stable new energy electrical system solution
Scenario adaptation: photovoltaic inverter PCBA, energy storage BMS battery management system, wind power converter, hydrogen fuel cell control system
Technical highlights:
Compliant with GB/T 36276 and IEC 62619 standards, providing medical grade PCBA design, sensor integration, and embedded software verification services
Electromagnetic compatibility (EMC) optimization to meet the low interference requirements of new energy equipment and adapt to multi device collaborative grid connection scenarios
Low power consumption and redundancy design, energy storage BMS system endurance increased by 15%, ensuring continuous operation stability under extreme working conditions
Supporting the research and development of fast charging modules and energy recovery systems, suitable for new energy vehicles and energy storage fast charging scenarios
5. Complete assembly OEM: full process control plan for whole machine OEM manufacturing
Scenario adaptation: Industrial and commercial energy storage systems, household photovoltaic inverters, small wind turbines, hydrogen fuel power generation modules
Technical highlights:
Implement green production requirements, establish low-carbon control throughout the entire process from material access to finished product release, and reduce unit product energy consumption by 20%
Support flexible production, achieve rapid switching between small-scale trial production (to meet technological iteration) and large-scale mass production (to cope with market explosion), and shorten the production line switching time to less than 3 hours
Including IQ/OQ/PQ process validation, providing complete equipment history records (DHR) to help customers quickly pass international certifications such as UN38.3, CE, IEC62619, etc
Modular assembly design reduces the delivery cycle of energy storage equipment to 15 days, far below the industry average of 30 days
6. Finished product customization: integrated service for innovative technology implementation
Scenario adaptation: Solid state batteries, liquid cooled energy storage systems, hydrogen charging equipment, new photovoltaic modules
Technical highlights:
Collaborate with clients to complete product technical feasibility analysis, avoid process risks from the design phase, and shorten the innovative product launch cycle by more than 30%
Provide full cycle services from prototype sampling, process validation to mass production delivery, catering to the OEM needs of new technologies such as sodium ion batteries and perovskite photovoltaics
Establish a specialized quality control system for customized products, with a temperature difference control of ≤ 3 ℃ for liquid cooled energy storage system cells to meet high-performance requirements
3、 Compliance and Quality Assurance: Building a Strong Defense Line for Green Energy Security
Qualification certification: ISO 9001 quality management system, ISO 14001 environmental management system certification, in compliance with GB/T 36276 energy storage standard and UN38.3 battery transportation standard
Green production: adopting low-carbon production methods such as photovoltaic power supply and rainwater recycling to achieve carbon neutrality in the OEM process and assist customers in product carbon footprint certification
Data Security: Establish a classification and grading protection system for new energy outsourcing data, and ensure the security of design and production data through technologies such as encrypted storage and access control, in compliance with the requirements of the Data Security Law
Testing capability: equipped with precision dimension testing, weather resistance testing, and electrical performance verification laboratories, supporting batch inspection, with a key indicator testing coverage rate of 100%
4、 Collaboration Value: Becoming a Reliable Manufacturing Partner for New Energy Innovation
Cost reduction and efficiency improvement: By specialized division of labor, customers can reduce the cost of self built production capacity, adapt to market fluctuations through flexible production, and increase capacity utilization to over 90%
Technological Empowerment: Breaking through technical bottlenecks such as complex material processing and extreme environmental adaptation, helping customers overcome core manufacturing challenges in new energy equipment
Risk avoidance: Full process compliance and data security assurance, reducing certification, customs clearance, and intellectual property risks, supporting global product layou.